Last updated: December 1st, 2019
Combining a plunge circular saw with a guide rail, track saws have gone from obscure woodworking tools to common job-site problem solvers in less than 10 years. Track saw’s unsurpassed accuracy, ease of use, and clean cuts make them perfect for cutting a variety of materials, from veneer plywood for cabinets and built-ins to plywood and OSB for wall and floor sheathing. Track saws are also great for trimming doors and cutting off overhanging deck boards.
Track saws are one of the most versatile tools that make fast and precise cuts. If you’re looking to buy a track saw for your woodworking shop or to use on the job site, this article is for use.
The track saw reviews will walk you through definition, benefit, and the reason why you need a track saw? the last help you answer for the question for what is the best track saw for you?
To help you choose, we’ve completed a detailed review of the best track saws on the market today and picked up 9 models both corded track saw and cordless track saw that we think will fit your needs and budget the most.
Comparison of The Best Track Saws
|Best Corded Track Saws|
|Makita SP6000J1||2000 - 5200 PRM||5.0/5|
|Festool TS 55 REQ||2000 - 5200 PRM||4.8/5|
|DEWALT DWS520K||1750 - 4000 RPM||4.5/5|
|SHOP FOX W1835||5500 RPM||3.9/5|
|Triton TTS1400||2000 - 5300 PRM||3.5/5|
|Grizzly T10687||5500 RPM||3.2/5|
|Best Cordless Track Saws|
|Makita XPS01PTJ||2500 - 6300 RPM||4.9/5|
|DEWALT DCS520ST1||1750 - 4000 RPM||4.5/5|
|FESTOOL TSC 55||2650 - 5200 PRM||5/5|
What’s a Track Saw?
Sometimes referred to as a plunge saw or plunge-cut saw. In general, track saw is similar to circular saws but can be mounted on a metal guide rail system, or track.
Since the cutting blade runs along the track, this versatile power tool allows you to cut through sheets of materials such as doors, sheets of plywood, MDF, and melamine easily and accurately. While they look similar to the circular saw, these useful hand tools are designed to tackle tasks that a common circular model simply can’t handle.
The combination of a brilliantly designed track and dedicated saw, which together could rival the accuracy of a table saw.
How a Track Saw work?
While some saws’ plunge operation is like moving your wrist in a hammering motion. Another saw moves a bit differently. It rocks forward to make a plunge cut with an action similar to moving something from one spot to another – lift, move, then set back down.
Switching between the two different motions causes one to think, but individually, their use is intuitive. What makes these saws operate as they do is the blade set with a “toe-in” design. This allows the saw to cut at the front of the blade with the back of the blade held away from the freshly cut edge. Minimal burn and little tear out on the money side of the cut is the result. This is also the major difference between the finished cuts from these circular saws and those of a track saw with a straightedge guide.
Also, a significant feature found on the track saws, but not on all, is a riving knife. At first, you may question a riving knife’s important because the blade retracts into the saw if the tool is lifted from the track. But even with that action, there is still an opportunity for kickback and a riving knife defends against that action.
Is a Track Saw Worth the Money?
Choosing the right saw for the job depends on many factors including the type of wood you’re cutting and the type of cut you need to make. Each type of saw has its own unique specialty. Cutting 4′ x 8′ sheets of plywood can be a challenge – especially if your workspace isn’t large enough to accommodate a table saw with a large outfeed table.
By comparing the features, analyze the pros and cons of the saws and showing the benefits of the track saw. You will have the answer to the question “Is the track saw worth the money?” for your own.
Track Saws vs Circular Saws
Since they look so similar, it’s easy to confuse a track saw with a circular saw. But just because they look alike doesn’t mean they’re interchangeable.
The primary advantage of a track saw compared to a circular saw is its ability to cut accurately along a straight line. It is relatively easy to use. With the circular saw they aren’t capable of making a smooth, splinter-free cut and making long, perfectly straight cuts is practically impossible.
With circular saw you are forced to cut from the end of the workpiece, limiting the applications it can be used for. While the blade is concealed within the tool, track saws can be used to plunge into any part of the material, not just at the end. And since the tool has a flat, smooth side It can be guided flush against a wall or the floor with.
Since the blade is concealed within the tool, The track saw will more safety, better dust collection than with a circular saw.
And since these rails have splinter guards on the cutting edge, they keep your material firmly in place. Because of this, you can move a track saw along even the longest span of material and produce a smooth, perfectly straight cut that requires virtually no finishing.
Table Saw vs Track Saw
Both saws are perfect for what they’re designed to do. The table saw is larger, obviously, and more difficult to move from job site to job site. The track saw is much easier because you can tuck the track under your arm, carry the saw with one hand, and you’re good to go.
The table saw seems stronger and is able to cut thicker slabs of exotics and hardwoods. It’s designed to work for hours on end with very few breaks, and that’s where it excels. It is generally the saw of choice for production workshops and other large static locations. but with track saw don’t let the light weight fool you, though; it packs a serious punch for most jobs.
You can use a track saw to cut large boards that cannot be loaded on to a table saw. It can also be very handy in situations where you cannot move the workpiece. For example heavy or extra-large workpieces. Carpenters would appreciate its ability to cut vertically on doors, drywall etc.
Imagine with challenge cutting 4′ x 8′ sheets of plywood which I mentioned before. If you have a table saw you still might be breaking down sheet goods with your circular saw and then making precise cuts with your table saw, a process that can waste valuable time and material. A plunge-cut track saw combines the maneuverability of a circular saw with the precision and stability of a table saw, allowing you to make clean, super-straight cuts on a single pass.
Benefits of having a Track Saw
The track saw (plunge saw) is the secret weapon in the toolkit of any DIY creator who needs to make long straight cuts. It light, portable and make clean cuts a breeze. Let’s own A track saw which many woodworkers appreciate because it saves them from having to use several different saws on a project, and bring to many benefits.
If you want to make accurate cuts on a large piece of wood (or really any piece of wood for that matter), you have to follow a two-step process. Firstly, you cut the larger wood with your circular saw. Then, you cut the smaller pieces of wood with your table saw, which is a lot more accurate than your average circular saw. This process is cumbersome and unnecessarily long. Thankfully, you can shorten the process considerably by using a track saw and saves time.
Difficult or impossible to carry a table saw everywhere. A track saw does most of what a table saw does, but moving between job sites is a lot easier. You can carry a track saw under one arm, sometimes you can call wife while you load up your truck. It’s lighter, smaller, more compact and takes up a lot less space in your workshop or vehicle.
Making accurate cuts
One of the main uses of a track saw is to make accurate cuts. As I mentioned earlier, with regular circular saws, making truly accurate cuts is a difficult, multi-step process. With a track saw, you can make accurate cuts extremely easily.
A plunge-cut saw is set up with the blade slightly canted at the front. Here you can see the paper-thin gap needed to make a saw work its best. In terms of making smooth, precise cuts, a track saw isn’t your only option (there are other saws meant for making precise cuts), but it is your best option. Simply put, a track saw is one of the best and easiest ways to make accurate cuts, which is why it such a valuable tool.
Long miters, no limits
With a miter saw, a table saw or even a panel saw, the length and angle of the cut are limited. Not so with a track saw. You’ll get an accurate miter no matter how long or how steep the angle. But there is one downside. Unlike those other saws, a track saw doesn’t have a built-in miter gauge, so setting up miter cuts can be slow. If you do lots of long miters, you might want to spend $50 to $100 on a miter gauge that locks onto the track.
Ease of Use
A track saw, as the name implies, has a metal track attached to it. With most portable saws, you have to mark on the wood where you want to start cutting, and then either guide the wood into the blade or bring the blade to the marked part of the wood. Take the guesswork out of your cutting with the track saw. Simply line up the edge of your track and you’ll know exactly where the blade will cut. This saves time and eliminates the need to create test cuts.
All depend on you, but If you need accurate cuts made on nearly any size of wood, then a track saw is the best option. If you don’t already own a track saw, go and get one ASAP, it will make your life a lot easier. Read carefully, my reviews about track saws and choose for yourself one of the best track saws below.
What Can a Track Saw do?
A track saw will make your work more efficient. You simply mark your material, place the edge of the track on your mark and make your cut. The saw travels along the track, which stabilizes the tool and delivers precise results.
Because their low-profile blade guards have few moving parts, most plunge-cut track saws can cut close to walls, some within half an inch.
The track saw also allow you to control the bevel angle and cutting depth, with a bevel-cut ability, these versatile saws can tackle mitering jobs that you’d normally need separate tools to perform.
The track saw is great for ripping boards, cutting trim, and providing splinter-free cuts across panels. The track saw is also excellent when used as a plunge saw because you can set it to a precise depth and it won’t fail you. You have the ultimate in control when working on wood flooring or subflooring, for example.
Also, unlike the mess made from working with a circular saw, cutting through anything, plywood, MDF, OSB, particle boards, hardboard, with a track saw is virtually dust-free.
Best Track Saws Reviews
Best Track Saw for the Money
Makita is a well-known manufacturer of power tools. They have been on the market for decades now and are widely known for manufacturing top quality machines that are at the same time quite affordable. Needless to say, the Makita SP6000J1 model isn’t much different from the other Makita products when it comes to the build quality, accuracy, and smoothness of performance. It’s a great piece of equipment both for professionals and DIY-ers.
It is thus no coincidence that we ranked the Makita SP6000J1 in the top position in our best track saw rankings.
The magnesium components within the machine are an innovative way of reducing weight while retaining the stability and durability. Magnesium is known as a reliable and trustworthy element. It comes with the weight of 16.6 lbs for high portability. Despite its lightweight design, this saw is tough enough to tackle heavy loads, making it an ideal supplementary entry-level machine for hectic job sites or busy workshops.
The balance of the whole unit is good thanks to the powerful 12-amp motor is located center. Due to the weight disposition, you’ll be able to supervise the cut while going through it thus reducing the chances of something going wrong.
It also features a plunge lever release with a rubberized handle for better grip and added comfort. The Makita SP6000J1 features an onboard hex wrench that allows for swift and easy blade replacement. Changing blades has never been easier.
The Makita has an 8′ long power cord which works fine but it would be helpful if it was a little bit longer. Many of the newer power tools these days are being supplied with longer cords in the 16′ range which come in very handy since in a lot of situations an extension cord can be avoided.
The Makita 6-1/2” Plunge Cut Circular Saw and 55” Guide Rail (model SP6000J1) work together to produce accurate cuts with minimal tear-out. The Makita SP6000J1 combines a powerful 12 AMP motor that is capable of operating at speeds of up to 5,200 RPM and large cutting capacity with electronic speed control to maintain constant speed under load for smooth cutting and a splinter-free mirror finish.
The bevel guide located at the front and rear has an easy to read layout as well as 4- and 22.5-degree positive stops. The maximum bevel is 48 degrees which aid in those funky angles we run into. And if you find the occasion to use it, there is also a 1-degree counter bevel, that allows for extremely tight joinery when fitting panels. Its maximum depth of cut is 2-3/16 inch when setting at 90º and 1-9/16 in at 45 º.
As far as we are concerned, the track saw SP6000J1 is the right choice for a vast variety of applications with comes with tons of amazing features that complement its simplistic, lightweight design.
If you are looking for the best track saw that can work on large pieces of wood panels effortlessly while delivering precise, splinter-free cuttings, then the Makita SP6000J1 is the best for you.
- Electronic speed control for constant speed
- Rubberized handles for better grip and added comfort
- Soft start control for smooth starts
- Built-in depth stop for a preliminary first cut, giving a clearer line of cut
- 12 AMP motor with variable speed control dial (2,000 – 5,200 RPM)
- Hex wrench for swift blade changes
- 11/16” Close to the wall cutting for a wider range of applications
- Dust port that connects to a vacuum system for easy cleanups
- The bevel capability of -1° to 48° with positive stops at 22.5° and 45°
- 48 tooth crosscut blade.
Best of the Best Plunge Cut Track Saw Reviews
Another amazing track saw that according to the evaluation of professional carpenters is the best of the best. we are talking about Festool TS 55 REQ.
We bet you will be smitten from the first time. It has a modern design and a quality build perfect for making precise cuts, all thanks to a wide range of features.
The Festool TS 55 REQ offers features that other track saws do not. Many of them appear to be quite small in nature but result in impressive advantages over the competition.
It comes with some of the features very innovative are the splinter guard, clear viewing window, the FastFix blade changing system, and even small features like the Limit Stop for the track. Festool has really responded to the everyday needs of track saw users.
The Festool guide rails are equipped with a zero-clearance strip on the blade side of the rail. The zero-clearance strips are made a little oversized so that when you make your first cut, the saw trims the strip to a perfect match with the edge of the blade. It’s a slick arrangement: The strip prevents tear-out on the saw side of the material, and also makes it much easier to line up the saw and the cut line.
Instead of having to factor in the distance from the edge of the blade to the edge of the saw base – as you would with a standard circular saw and a straightedge guide – you simply line the edge of the zero-clearance strip up with the cut line, and you’re ready to saw
While some track saws offer a larger motor, the Festool 10 amp motor provides Power consumption 1200 watt is more than adequate to the task cutting hardwoods in that depth range. The built-in electronics for the motor (Multiple Material Control -MMC) allows the speed of the track saw to be adjusted from 2,000 to 5,200 rpm.
This is very important as it allows much more precise cuts in a wide range of materials from wood to laminate and even soft metals like aluminum. The electronics also ensure that the motor holds a constant blade speed even under load which results in much smoother cuts.
The Festool TS 55 REQ offer a dust collection feature that’s extremely effective so dust doesn’t get all over the house when connected to a proper vacuum system.
It comes equipped with a 48 tooth blade for extra-smooth panel sawing. You’ll be able to tackle reasonably thick hardwoods as well, and you’ll have no problem sawing up 2x construction lumber.
The riving knife on the REQ is also completely redesigned. It now pops out the minute you start lowering the blade and can be placed right in the kerf. The blade is now also put in the kerf and the track can now be tweaked to continue along cut if you only have one track. It also offers you extra safety and peace of mind.
The only difficulty many consumers have with this product is the cost of purchasing the tool. The quality and precision make it worth every dollar especially when the quality of your work depends on precise cutting.
Festool invented the track saw more than 40 years ago. While DeWalt, Makita, and Grizzly now offer similar products, Festool is still the benchmark by which track saws are measured.
This track saw comes with a 3-year service all-inclusive warranty while most other backup systems are only covered by a 1 years warranty. It also is supported by Festool with the 30-day money back guarantee.
Easy to say the Festool TS 55 REQ is one of the best track saw on the market, even best of the best. The quality, precision, and versatility of this product make it a must-have for carpenters that expect the best. If you don’t own a track saw or you’re looking to take your skill to a new level, the Festool TS 55 REQ is excellent recommend.
- 10 Amp/1200 Watt motor, 2,000 – 5,200 RPM
- 6-1/4″ blade, 48 tooth carbide blade included
- Cutting depth (with guide rail): 1-15/16 at 0°, 1-7/16″ at 45°
- Cutting depth (without guide rail): 2-1/8″ at 0°, 1-11/16″ at 45°
- The weight of 9.92 pounds
- Triple motor bearings extend the service life
- A riving knife prevents kickback
- 3-Year Service All-Inclusive Warranty and 30-Day Money Back Guarantee
Most Common Tracks Saw
If you have used a Dewalt power tool in the past this unit should feel like an old friend to you—featuring many hallmarks that have made this brand the power tool juggernaut that it is, all in one sturdy package.
DeWalt has entered the track saw (plunge cut saw) arena with the introduction of its DWS520K. Working in conjunction with a track, this saw makes straight, clean cuts with a minimum of fuss. The DeWALT DWS520K is designed for durability and ease of use.
The high caliber 12-amp motor produces a speed of 1750- 4000 RPM which should give you enough juice to work through most standard stock and even harder materials without any trouble.
The DEWALT DWS520CK cuts as smoothly as a table saw and is great for angle cuts. It produces razor-sharp cuts with very minimal, to no splintering on almost all materials with A 6-1/2-inch, 48-tooth woodworking blade with a laser cut plate and precision ground teeth.
This track saw can also maintain straight cuts for up to 96 inches at a time and has bevel adjustments up to 47 degrees. It has an on-track cutting depth of 2 ⅛ inches at 90 degrees and 1 ⅝ inch at 45 degrees.
This track saw also has a variable speed control dial that enables you to match the speed of the blade to the type of cutting job you are performing.
The DWS520K comes with very well-formed and comfortable handles with lots of over mold grip. The plunge mechanism on the DeWalt is done with linkage rather than a pivot. This means no odd wrist rotation when starting the cut but is also a little odd to use at first.
The plunge-action is fussier on the DeWalt. You have to place both hands on the back handle and apply pressure directly over the blade. On the other hand, the DeWalt can cut on both sides of its track, meaning you won’t have to spin the long assembly around when working. This feature is an advantage when you are working in tight quarters
DEWALT comes with a unique anti-kickback device that is integrated into the base plate of the saw as well as a riving knife, making it the safest saw.
The DEWALT TrackSaw is a great tool which not only provides you with amazing results but also provides maximum safety. It is one of the best track saw on the market. You will absolutely love this saw because of its powerful motor and the increased rate of speed. It takes very less time to complete a task. Your woodworking will become a lot easier and fun.
- 12 amps motor
- Zero clearance track system
- Dual anti-splinter edges
- 3-year warranty and 90-day money back guarantee
- Weight: 11.5 pounds
- Blade: 6-1/2” 44T ATB
- 12A, 1300W motor effortlessly powers through hard woods up to 2-1/8-inch thick
- On-track cut depth: 2-1/8 (54mm) at 90 degrees, 1-5/8-inch (41mm) at 45 degrees; depth scale accurately indicates the exact depth of cut accounting for track thickness.
Best Budget Track Saw Review
Coming in fourth in our best track saw for the money slot, the Shop Fox. If you are looking for an efficient track saw that won’t put a big dent in your bank account, you would be hard put to find a better pick than this tool.
The 9-amp motor provides a speed up to 5500 RPM and there is no shortage of safety features built in to make sure that the power doesn’t get the best if you. The blade guard, slow start, dust port, and anti-kickback guard system should keep you safe.
The SHOP FOX W1835 Track Saw has been invested with a variety of additional features as well. It has a bevel gauge along with a lock to perform precision level bevel cuts up to an angle of 45 degrees. A 1 ½ inch adjustable dust collection port is also integrated which keeps the tool cleaner and delivers accurate results.
To truly extend the indoor use of this tool, the Shop Fox W1835 track saw is equipped a 1-1/2” adjustable dust collection port. Connect that to a dust extractor, and you’ll take up a majority of dust from your cuts.
There are also additional accessories and options to choose from such as the Shop Fox D4363 accessory pack. That kit includes two F-clamps, adjustable flip stop, and stabilizer clips that help keep saw on the rail track to help prevent it from accidentally derailing.
If you are looking to spend the very least amount of money possible for a track saw which can work, this is going to be your best bet.
- 120-Volt, 9A, 1.1 kW, 5500 RPM
- Blade rim speed is 9070 feet per minute
- Blade size is the 160mm diameter and 20mm arbor
- 1-1/2-inch dust port for collection to a shop vacuum or dust collection system
- Portable and delivers highly accurate results
Best Track Saw for The Money
The Triton TTS1400 is a sturdy, powerful track saw that provides the performance and versatility you need to tackle a variety of materials and applications, making it one of the best track saws in its class.
It comes with a 12 amp, 1400-watt motor offering variable speed control and a soft start, it’s fast and precise, offering a speed range of 2,000 to 5,300 RPM.
The Triton TTS1400 plunge track saw also features a guide rail track lock which adds stability when performing bevel cuts. Speaking of beveling, this track saw features dual bevel quadrants (one on front and one on the back), while dual alignment cams fine-tune the fit between the saw and track.
It is equipped with an anti-kickback safety feature that prevents the saw from jolting when performing plunge cuts. The universal vacuum system adapter for highly efficient dust extraction which can be rotated 360 degrees and its dual front and rear bevel quadrants give this saw improved stability. It should be able to fit most dust extractor vacuums currently on the market.
- Precision bevel cut adjustment of bevel angle from 0 – 48º
- Scribe mode eliminates splintering and tear-out
- Dual alignment cams
- Anti-kickback safety feature
- Variable speed, soft start, and constant speed electronics
- Guide rail track lock
- Selection mode for plunge, scribe, and blade change
- Non-slip rubber over-molded grip
- Dust extraction with universal vacuum system adaptor and 360° outlet
Best Cheap Track Saw Reviews
If you’re serious about woodworking and work with large sheet goods, then you’re invariably used or at least looked at track saws at some point. The Grizzly T10687 track saw is a solid solution for cutting a variety of materials from solid hardwoods to plywood, double-coated MDF boards, and more.
With a 9 amp, 120-volt motor that is capable of producing a cutting speed of up to 5,500 RPM, the T10687 is powerful enough to quickly cut through lumber, doors, trim, and sheet materials. According to Grizzly, the blade rim speed is spec’d at 9,070 FPS, and the bevel tilt knob locks the upper carriage securely at angles up to 45°.
It comes with an infinitely variable cutting depth of up to 2 5/32” at 90 degrees, it can cut through thick materials or even cut through several workpieces at once.
The Grizzly T10687 also adding a 55″ guide rail for allowing for both cross cuts on sheet goods as well as even wider panels. The Grizzly T10687 track saw also offers an anti-tilt bar that provides a secure grip on the guide rail for miter cutting.
Built to last, this 12.9 lb power tool is sturdy enough to withstand years of use while being light enough to use all day long.
If you’re looking to get a track saw with the advantages of a track system and affordable, I think The Grizzly T10687 is an excellent buy.
- Infinitely variable cutting depth up to 2-5/32″
- Sliding surfaces on the guide rail
- The anti-tilt bar provides a secure grip on the guide rail for miter cutting
- The continuous cutting depth limiter
- Dust port for shop vacuum
- Rail system
- Built-in riving knife for anti-kickback protection
- Non-slip backing on the underside of the rail
Best Cordless Track Saws Reviews
No doubt, cordless tools are becoming popular with their own remarkable benefits. If you are looking for the best track saw that allow you the freedom to take the saw virtually anywhere.
Our reviews of the highest rated cordless saw tools on the market for 2019 gives you an insight into their features, functions and technical specifications. We look at their power output, their speed, and control and ease of use. We examine their cutting capacity, how deep they can cut at what angles, as well as their bevel. let’s find the best cordless track saw for you in our article.
Best Cordless Track Saw for the Money
Building a deck, bookcase or even kitchen cupboards and need the right saws to tackle these projects. Makita XPS01PTJ Brushless Cordless Track Saw is a beast of a machine being both powerful and durable and is ideal for the hard-core DIY enthusiasts.
With the Makita system, you can use your existing 18V batteries to power this saw. In fact, you get to use 2-18V batteries which means it’s a 36V Track Saw. So, in the end, you get a ton of power and longer run times.
The power delivered by the 36V brushless motor is more than adequate for any carpentry tasks. It features a variable speed control dial can move from 1 to 5 which allows for a range of anywhere from 2,500 – 6,300 RPM and set it to your desired speed to match your work. Like other saws from Makita, it utilizes their proprietary Automatic Speed Change technology that adjusts cutting speed and torque. This electronic speed controls work to maintain constant speed under load for smooth and efficient cutting. There’s also a soft start feature for smooth start-ups.
The Makita 18V X2 LXT Plunge Cut Saw has a cutting capacity of 2-3/16″ at 90º and 1-9/16″ at 45º. It has a bevel capability -1º to 48º, with positive stops at 22.5º and 45º. Dual front and rear bevel support keep bevel cuts precise and accurate. A large scale makes depth adjustments easy to set and a built-in depth stop allows the user an initial scoring cut of 2-3mm for cleaner cut lines. It is also compatible with the old Makita guide tracks, as well as guide tracks from other manufacturers.
The saw is already set up to work with a dust management system to keep your area clear and clean. Unfortunately, the saw doesn’t come with a dust bag. Good news, you can adjust the direction where the debris comes out of the saw.
The Makita 18V X2 LXT Plunge Cut Saw also features a number of design enhancements. It can cut close to a wall at 11/16″ for expanded cutting applications.
The power delivered by the 36V brushless motor is more than adequate for my carpentry tasks. Having enough power to match the corded track saw isn’t a huge surprise. The SP6000J does everything I ask of it on a 12-amp motor. Getting 36V of lithium-ion power to give me the same performance isn’t too tall an order.
Makita continues to impress me with their cordless technology. The Makita 18V X2 LXT Plunge Cut Saw is a must-have for convenience and performance.if you are a carpenter looking to produce quality cuts and are performing work that requires precision, this is a great saw to own.
- Soft start feature for smooth start-ups
- Easy-to-set depth adjustment with large scale
- Electric brake for maximum productivity
- Variable speed control dial (2,500 – 6,300 RPM) for optimum performance in a variety of materials
- Large cutting capacity (2-3/16″ at 90º; and 1-9/16″ at 45º)
- Bevel capability (-1º to 48º) with positive stops at 22.5º and 45º
- Electronic speed control maintains constant speed under load for smooth cutting
- Powered by two LXT batteries; X2 LXT technology delivers more power, speed, and runtime
- Rubberized soft grip handle provides increased comfort on the job
- Automatic speed change technology adjusts cutting speed and torque during a cut for optimum performance
The Dewalt is a high powered cordless track saw offering a range of benefits that will sui both the DIY enthusiast and the professional working on sites alike.
The DeWalt FlexVolt 60V Max Track Saw uses the 60V capacity of the battery pack which powers a brushless motor. A variable speed dial selects between no-load RPMs of 1,750 and 4,000 to make cuts up to 2-1/8-inch thick. It bevels to 47° and has a cutting depth of 1-5/8-inch at 45°. One minor complaint here is that there’s no 45° stop.
The power of the 60-volt saw is impressive, to say the least. This track saw will cut through everything you threw at it and never had to baby it at all.
The runtime with the 60-volt 2 Amp/hour battery is actually surprising. According to DeWalt’s runtime numbers, they were able to cut 298 linear feet of ¾” birch plywood before needing to recharge.
The Parallel plunge mechanism on the Dewalt 60v FLEXVOLT track saw is certainly unique. It may take a few tries to get acclimated to the straight plunge mechanism which you push instead of pull down as you might have done with other plunge or track saws.
the blade is almost completely enclosed in a metal shroud. The benefit is two-fold: less exposed blade is certainly safer and DeWalt claims the shroud allows a 90% dust extraction capability when attached to a dust collector. Also, the riving knife plunges down with the blade.
In addition to the double cutting edges, the Dewalt 60v FLEXVOLT track saw itself has an anti-kickback feature that interacts with the track to prevent kickback. A simple knob on the base of the saw will activate the anti-kickback feature. It activates a wedging mechanism that prevents the saw from going backward on the track. This is extremely safe when using the saw to plunge in the middle of a piece of material rather than plunging off the material and then entering.
One of the best track saws that every DIY enthusiast needs in their tool shed. It’s the right solution to one of the main challenges contractors have always had – making a perfectly straight cut. The DeWalt Flexvolt track saw does nearly everything a table saw can do, without a cord and most of the time safer, this a very good value for not only the professionals but to the weekend warriors as well.
- Zero clearance TrackSaw cutting system delivers straight, splinter-free, precise cuts
- Cordless convenience with the power of a corded tool
- Straight plunge mechanism for optimal ergonomics
- Enclosed low profile guard gives a 90% dust extraction capability
- On track cut depth: 2-1/8-inch at 90 degrees and 1-5/8-inch at 45 degrees; depth of cut scale accurately accounts for the thickness of the track
- For use with TrackSaw(TM) dual-edged tracks for perfectly straight cuts in both directions
The new TSC 55 Cordless Track Saw builds on years of system innovation to deliver the most versatile, precise cutting system available, allowing you to cut the cord and go wherever the work takes you.
Similar to the Makita X2 cordless track saw, the new Festool TSC 55 REB plunge saw uses two battery packs to give it both power and run-time which operates at the same ~5200 RPMs as their corded TS 55 REQ plunge cut saw. The Festool TSC 55 REB track saw can zip through over 320” (100 meters) of sheet goods on a single charge and still deliver all the benefits you’ve come to expect from the Festool Track Saw System.
It also uses the same 2.3mm thick blades as opposed to special thin kerf blades. In fact, using a thin kerf blade in this saw is actually not recommended as the riving knife would then be too thick for the cut and quite possibly cause binding issues—particularly on rip cuts across sheet goods or cross cuts in thicker 2x material.
This is the power tool I’ve seen that enables you to use two batteries at the same time. The TSC55 is compatible with all the current Festool 12-, 15-, and 18-volt batteries. The Plus-XL and Plus-XL-FS versions of the saw come with two 5.2 Ah batteries (along with two chargers). Installing both batteries adds some weight to the track saw, though in use the additional weight is not really a factor, as the saw glides so easily along the guide rail. Likely you’d notice the extra weight when using the saw without the rail.
Track saws generate one heck of a lot of sawdust. There are two ways to deal with this problem. You can connect the TSC55 to a dust extractor or you can use the dust bag that is supplied with the saw. With two ways to control dust, you have more mobility, with the dust bag you won’t have to cart the dust extractor and a hose (along with the track saw and guide rail) to the garage where I process my sheet goods. And, there isn’t any hose flopping around to distract me as I make my cuts. Very nice indeed.
Sometimes a review can sound like an advertorial for a company, simply because the product is so good at what it claims to do. The Festool TS C55 is just such a product. It is an excellent way to process sheet goods – you can make precise, chip-free cuts with a minimal amount of set-up. With the option of mounting a second battery, run time is essentially doubled, and dust extraction is superb using the cloth collection bag.
The Festool TSC55 isn’t a saw that every woodworker needs. But, for anyone who processes a lot of sheet goods – cabinet makers, countertop installers, flooring installers, remodelers, and the like – it is a tool that has the potential of making you work more productively.
- Saw blade diameter 6-1/4″ (160 mm)
- Compatible with 12-volt, 15-volt, and 18-volt batteries
- Bevel range: -1º – 47º
- Saw blade speed: 3,650 – 3,800 rpm (one battery); 2,650 – 5,200 rpm (two batteries)
- Cutting depth on guide rail: 1-15/16″ @ 90°; 1-7/16″ at 45°
- Cutting depth without guide rail: 2-1/8″ @ 90°
- Splinter guard system integrated into the guide rail and the saw
- Weight: 10.1 lbs. (with 1 battery installed)
- Riving knife
- Warranty: 3 years
Things When to Choose The Best Track Saws
If you have decided to get a track saw (plunge saw), you may be curious as to what features you should look for when buying one. In this section of the track saw reviews article, I am going to go over what features every professional and DIYer should look for
In general, the more power a track saw has, the faster and easier it will make a cut.
A good Track saw should have enough raw power to slice through everything from wet lumber to dense hardwood without bogging down. When the motor slows, the blade heats up and dulls quickly. This not only produces a poor cut, but it’s also dangerous because the blade can climb out of the kerf and push the saw back toward the user
The power of corded saws is most often expressed in amperage. Today, 15-amp saws are the standard. We would only recommend a 10 or 12-amp saw for someone who knew they would be using it infrequently. While power in cordless saws is determined by the voltage rating of the battery.
Maximum Speed (RPM)
As the Most Powerful Cordless Drill, A important factor that determines how powerful a track saw will be is the maximum speed that it can achieve. Speed is measured in RPMs (revolutions per minute) and you ideally want a track saw with a speed of around 2,000 RPMs.This is the speed of most commercial track saws.
And in order to make sure that your pro tool is capable of cutting through as wide a variety of materials as possible, you should look for a model with a wide RPM range. Many top models will have ranges up to 3,000 or even 5,000 RPM.
If possible, you also want a track saw that can change speeds. Different speeds let you cut through different materials and different kinds of woods with even more accuracy and speed.
Most corded track saws come equipped with a 6-1/4 to 6-1/2 inch blade but there are some models that use larger blades such as 8 ½” blades, while cordless models generally use smaller and lighter blades to save on battery life. As a general rule of thumb, the larger the blade size, the more cutting teeth that can be included around the outside circumference, the smoother that the overall cut will be.
For the most homeowner or do-it-yourself cutting tasks – and many professional ones a 6-1/2-inch blade is more than adequate for the job. Blades are available in a variety of tooth configurations, and specialty blades are available that give smooth cuts through plywood, metal, and composites.
Corded or Cordless
Cordless track saws are great, but they are also expensive. Most home workshops will be best served with a corded saw, and the longer the cord, the better. Cheaper saws come with shorter cords.
Cordless track saws are capable of doing everything a corded track saw does. Although, the cordless track saws have improved in power and durability to the point that many professionals are using them. But the lack of power coupled with a shorter run time limits them to take on smaller tasks with lighter grades of wood. For example, a cordless track saw would be ideal for cutting through several 1/4-inch sheets of plywood, but it may run out of power or become bogged down when cutting through several 3/4-inch sheets.
Most new saws come with a carbide-tipped all-purpose wood-cutting blade. This might be the only blade you ever need, but there are many other types of blades available for special purposes. You can buy blades for cutting wood, metal, tile, and concrete.
If you plan to do a lot of work requiring clean cuts, consider buying a blade with a higher number of teeth. Changing blades takes just a few moments.
From a distance, every sidewinder track saw looks pretty much the same (except for the color). Up close, though, they can feel much different. The only way to experience that difference is to head to your local tool supplier and test them for yourself. Does the handle fit your hand? Does the saw feel well balanced and the right weight for you? Are you comfortable with the visibility of the blade and the adjustment components?
How to Use a Track Saw?
As mentioned earlier, The track saw is one of the most popular tools among DIYers and professional woodworkers. These versatile power tools make cutting through wood quick and easy. Using a track saw might seem confusing at first but with a few simple tips, you can use your new tool safely and efficiently for a variety of woodworking projects.
What Material Can Track Saw Cut?
The first thing that you should keep in mind is that track saws, the track saws are never designed to cut through non-wooden materials. It is designed for cutting through wood-based materials such as plywood, lumber, trim, and melamine.
Never try to use your tool to cut through non-wood materials like ceramics, steel, or aluminum. If you do so, you will just end up damaging the saw and risking your safety and the safety of the people around you.
Selecting the Blade
The next step is to choose the right cutting blade. Saw blades play a part in allowing the track saw to produce quality cuts since the blades are the ones cutting through the material. With this, a saw blade with a diameter of 160mm and around arbor bore of 20mm. For general use, a blade with 14 teeth is perfectly acceptable but a blade with 48 teeth is ideal for working with melamine and plywood, as well as for achieving a more finished, smoother edge.
Set the Proper Cutting Depth
Next, set the cutting depth of your blade. This will determine how deeply the blade cuts. he depth contributes to making quality cuts so it is important to set it properly before you start. Some manufacturers suggest that you should avoid cutting through the wood that has a depth that is less than 1/8” inches. But the most important thing to keep in mind is that the depth shouldn’t be so deep that it will hinder accuracy but it should be deep enough to eliminate the risks of blade damage and kickbacks.
Adjust the Riving Knife Properly
the riving knife is a vital part of the track saw because it is what keeps the operator safe from kickbacks. Though the riving knife is a built-in safety feature, it needs to be adjusted properly before turning on the saw. Simply check its alignment with the blade as well as make sure it is located at the right distance. Adjusting this feature properly can make it even more effective in preventing kickbacks.
Use a Rail Track
One of the major benefits of using a track saw is that you can use a guide rail with it. A rail track is like a guide for your saw to make precise cuts fast since it is attached and secured to the workpiece using F-clamps which allowing you to smoothly glide your saw along your cut line.
When using a track saw to make both straight cuts and plunge cuts, “it takes two to tango”. This means that the plunge release and the power trigger should work together. Once you start to connect the plunge release to extend the blade, you still need to press the power trigger to start activating it before releasing the plunge release. You cannot just press one or the other; you need to press both to successfully activate the power.
Always check on the Cutting Path
Another benefit of the track saw is that they can also make plunge cuts. This allows you to place your blade over any area of your workpiece, even in the middle, and cut straight into it. The main thing to consider before making plunge cuts is that, unlike straight cuts, you won’t see your cut path. This means that, if you want to be safe, you should make sure that your cutting path is clear of any obstacles before plunging your blade into the material.
Starting Your Track Saw
When using a track saw to make both straight cuts and plunge cuts, “it takes two to tango”. This means that the plunge release and the power trigger should work together. Once you start to connect the plunge release to extend the blade, you still need to press the power trigger to start activating it before releasing the plunge release. You cannot just press one or the other; you need to press both to successfully activate the power.
Wait for the Track Saw to Reach its Full Speed
Once your tool is activated, don’t just jam it into your workpiece. Operating at the wrong speed can damage your workpiece and cause safety risks like kickbacks. Instead, pull the trigger and let the blade reach the ideal speed before beginning your cut. A blade that is spinning at the right velocity will cut faster, cleaner, and more precisely.